Graphic with floating interface elements displaying the machine’s status and condition.

Improving equipment reliability with AI

Using AI-driven insights about the machine condition to proactively improve equipment reliability and the seamless integration of service and maintenance.

UX Lab
UX Lab
UX Lab

Machine Condition Monitoring App

For a leading partner in the mechanical engineering industry, we developed an innovative application powered by machine learning algorithms. This solution monitors and predicts the machine condition, consolidating data from various sources into a dynamic dashboard. The app is designed to improve efficiency, reduce downtime, and provide users with actionable insights.

Engineering

Engineering

Manufacturing Engineers

Manufacturing Engineers

Production Operators

Production Operators

Technicians

Technicians

UX Reseach

UX Reseach

UX Design

UX Design

Platform Design

Platform Design

Concept Development

Concept Development

2024

2024

Close-up of the software displaying recommendations provided to the user.
Close-up of the software displaying recommendations provided to the user.
Close-up of the software displaying recommendations provided to the user.
Close-up of the software displaying recommendations provided to the user.
Over-the-shoulder view of a woman working with the Machine Conditioning software in a bright manufacturing environment.
Over-the-shoulder view of a woman working with the Machine Conditioning software in a bright manufacturing environment.
Over-the-shoulder view of a woman working with the Machine Conditioning software in a bright manufacturing environment.
Over-the-shoulder view of a woman working with the Machine Conditioning software in a bright manufacturing environment.

The project

Our approach focused on creating a user-friendly interface which combines complex machine data into a clear and accessible look and feel. The dashboard offers an overview of the condition of all machines in a production facility, empowering users to quickly identify which machines need proactive attention. Designed responsively for desktop, tablet, and mobile, the app ensures accessibility in all situations.

A laptop screen displaying the overview page of the Machine Park.
A laptop screen displaying the overview page of the Machine Park.
A laptop screen displaying the overview page of the Machine Park.
A laptop screen displaying the overview page of the Machine Park.
A software detail showing the alarm status of a machine sensor alerting to ‘abnormal values.’
A software detail showing the alarm status of a machine sensor alerting to ‘abnormal values.’
A software detail showing the alarm status of a machine sensor alerting to ‘abnormal values.’
A software detail showing the alarm status of a machine sensor alerting to ‘abnormal values.’

Key Features

The app enables users to go into specific issues and access detailed insights, including step-by-step guidance for improving the machine condition. Further, a seamless interaction with the service department directly in the app ensures that users can escalate and manage issues effortlessly and the service department gets all the data they need to assess the situation.

A mobile phone with the Machine Conditioning app in the hand of a person in a well-lit manufacturing environment.
A mobile phone with the Machine Conditioning app in the hand of a person in a well-lit manufacturing environment.
A mobile phone with the Machine Conditioning app in the hand of a person in a well-lit manufacturing environment.

Impact

With this solution, users can proactively prevent machine failures and optimize maintenance planning. The app minimizes unexpected downtimes and helps the operator to constantly improve the condition of the machine. With our focus on usability and functionality, we are able to create impactful digital solutions for the industrial sector.

Image Sources
Image Sources
Image Sources
Image Sources